Inspection Items and Schedule
Inspection schedule
Inspection items are divided into five stages (daily, 1-month, 3-month, 6-month, and 12-month), with additional items added at each stage. However, if the product is powered for 250 hours or longer per month, add the inspection items for each inspection after 250, 750, 1,500, and 3,000 hours of operation, respectively.
| Inspection Item | ||||||
|---|---|---|---|---|---|---|
| Daily inspection | Monthly inspection | Inspection after 3 months | Inspection after 6 months | Inspection after 12 months | Overhaul* | |
| Monthly inspection (after 250 hours of operation) | Perform this inspection every day. | ✓ | ||||
| Inspection after 2 months (500 hours of operation) | ✓ | |||||
| Inspection after 3 months (750 hours of operation) | ✓ | ✓ | ||||
| Inspection after 4 months (1,000 hours of operation) | ✓ | |||||
| Inspection after 5 months (1,250 hours of operation) | ✓ | |||||
| Inspection after 6 months (1,500 hours of operation) | ✓ | ✓ | ✓ | |||
| Inspection after 7 months (1,750 hours of operation) | ✓ | |||||
| Inspection after 8 months (2,000 hours of operation) | ✓ | |||||
| Inspection after 9 months (2,250 hours of operation) | ✓ | ✓ | ||||
| Inspection after 10 months (2,500 hours of operation) | ✓ | |||||
| Inspection after 11 months (2,750 hours of operation) | ✓ | |||||
| Inspection after 12 months (3,000 hours of operation) | ✓ | ✓ | ✓ | ✓ | ||
| Inspection after 13 months (3,250 hours of operation) | ✓ | |||||
| : | : | : | : | : | : | : |
| Inspection after 20,000 hours of operation | ✓ | |||||
* Overhaul (parts replacement)
Inspection items
For the names and locations of the parts, refer to the following.
Part Names and Functions
Inspection Item
| Inspection Item | Inspection location | Daily inspection | Monthly inspection | Inspection after 3 months | Inspection after 6 months | Inspection after 12 months |
|---|---|---|---|---|---|---|
| Emergency Stop button operation | Emergency Stop button | ✓ | ||||
| Enable switch operation | Enable switch | ✓ | ||||
Inspection for damage Clean the product to remove dusts. | Entire TP4 | ✓ | ✓ | ✓ | ✓ | ✓ |
| Main cable | ✓ | ✓ | ✓ | ✓ | ||
| Abnormal operation noise or vibration check | Entire TP4 | ✓ | ✓ | ✓ | ✓ | ✓ |
Inspection Method
| Inspection Item | Inspection Method |
|---|---|
| Emergency Stop button operation | Activate the Emergency Stop button while the motor is ON, and check that the 7-segment LED of the controller shows.
|
| Enable switch operation | Perform the following two operations in the Teach mode while the motor is ON, and check that the status indication LED of the manipulator turns off. Reference: "Manipulator Manual" - Push the Enable switch firmly to the panic position and check that the motor turns OFF. - Push the Enable switch to the enabling position and release the switch, and check that the motor turns OFF. |
Inspection for damage Clean the product to remove dusts. | Check the appearance of TP4 and clean it if dusts are found. Check the appearance of the cable and check if wires are broken if a damage is found. |
| Abnormal operation noise or vibration check | Check if there are abnormal operation noise and vibration. If you find any abnormality, contact your distributer. |
